Unicla celebrates World Refrigeration Day 2026

New SuperTest Calorimeter Positions Unicla at the Forefront of Global Testing Excellence

Unicla has successfully commissioned its new SuperTest compressor calorimeter, marking a significant advancement in compressor performance testing capability within Australia and the broader mobile HVAC industry.

The purpose-built calorimeter in Brisbane, Australia, has recently completed its inaugural full-scale test, establishing a new benchmark for precision and data accuracy in the testing of both belt-driven and electric compressors used in transport and mobile air-conditioning applications.

Advanced Testing Capability

The newly installed system is designed to deliver highly controlled and repeatable testing conditions through a fully integrated vapour compression refrigeration circuit.

Key performance variables, including suction and discharge pressure, superheat, and subcooling, are precisely regulated using advanced digital PID (Proportional, Integral, Derivative) control systems.

Key system features include:

  • Water-cooled condenser system with variable flow control to maintain stable discharge conditions
  • Dedicated subcooling condenser circuit with integrated heating for enhanced temperature accuracy
  • Evaporator immersed in R514A (Opteon™ XP30) to simulate realistic thermal loads
  • Independently controlled heat input for variable load testing across multiple operating scenarios
  • PXV (Proportional Expansion Valve) for precise superheat management

This configuration enables accurate replication of real-world operating conditions, providing highly reliable and repeatable performance data.

Delivering Meaningful Performance Data

The calorimeter’s primary output provides detailed insight into compressor performance through:

  • Refrigerant mass flow rate analysis
  • Torque measurement for determining power consumption
  • Generation of capacity curves and pressure–enthalpy (p-h) diagrams
  • Calculation of efficiency metrics and system performance

These outputs enable engineers and customers to better understand compressor behaviour under defined conditions, supporting improved product development, validation, and application matching.

“The main outputs of the calorimeter allow us to accurately determine compressor capacity and power consumption under controlled conditions. This data can be translated into performance curves and thermodynamic diagrams that are critical for engineering validation. This is a significant achievement for our engineering team and elevates our SuperTest facility in Australia to a level comparable with leading global testing centres.”
Mark Mitchell
Unicla Technical Director

The First Test

A Unicla UD150 compressor was set up on the new calorimeter to operate conditions set at standard JIS conditions for mobile Ac compressor testing, which is 1.81 bar (gauge) suction pressure and 15.2 bar (gauge) discharge pressure with a 10 K superheat and 5 K subcooling at 1850 rpm.

eDrive UD150 mounted inside calorimeter
System test parameters - eDrive UD150 test

 

Results

The graph shows the p-h diagram of the refrigeration cycle of the UD150 on the calorimeter. The testing conditions and results are shown in tables 1 and 2. . The compressor capacity is 5.37 kW, the condenser capacity, 7.17 kW and the cooling capacity 5.26 kW. The isentropic efficiency is calculated to be 82% using Equation 1:

Equation 1: eDrive isentropic efficiency calculation.

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